铝合金三角形波纹夹芯板对平头弹抗冲击特性数值模拟研究

为研究铝合金三角形波纹夹芯板对平头弹体的抗冲击性能及损伤特性，利用有限元软件ABAQUS/Explicit建立弹体冲击靶板的数值模拟模型，并结合实验验证了模型及其参数的有效性。基于数值计算结果，分析了三角形波纹夹芯板几何结构对其防护性能、失效模式和能量吸收的影响规律及机理，并与等面密度单层板进行对比分析，研究结果表明，靶体几何结构对其抗冲击性能存在影响，三角形波纹夹芯板抗冲击性能低于单层板抗冲击性能。此外，增加芯体拓扑结构夹角能显著提高三角形波纹夹芯板的抗冲击性能，并且靶板几何形状会对其失效模式及耗能特性存在影响。     

Synergistic effect of iodide ions and bark resin of Schinus molle for the corrosion inhibition of API5L X70 pipeline steel in H2SO4

The synergistic effect of bark resin of Schinus molle (BRSM) and iodide ions in 0.5 M sulfuric acid has been studied for the first time by potentiodynamic polarization and electrochemical impedance spectroscopy measurements; also, the surface morphology has been analyzed by scanning electron microscopy–energy-dispersive X-ray spectroscopic analysis in the present work. The results show that the BRSM and iodide ions have an evident synergistic inhibition effect in a 0.5-M sulfuric acid solution. The adsorption of the BRSM/iodide ion system follows the Langmuir adsorption isotherm and acts as a mixed-type inhibitor in sulfuric acid. The BRSM/iodide ion system is an effective inhibitor for API5L X70 pipeline steel in the 0.5-M sulfuric acid solution. The maximum percentage inhibition efficiency is equal to 99% at 1 g/L BRSM + 2 mM KI.     

Effect of height on the corrosion of steel and galvanized steel in nontropical coastal marine environments

In this study, the behavior of carbon steel and galvanized steel in nontropical coastal marine environments was evaluated. Evaluation was carried out with specimens with dimensions of 10 cm × 10 cm × 0.3 cm. These specimens were exposed to four testing stations (Iquique, Mejillones, Los Vilos, and San Vicente), where racks were installed both at ground level (ground), as well as in the upper zone of electrical transmission towers (tower). In each station, 24 specimens of A36 carbon steel and galvanized steel were placed (12 each). The corrosivity of the environment was measured using the ISO 9223, 9225, and 9226 standards. The specimens were evaluated on-site, monthly, through visual inspection and photographic record. Once withdrawn, the corrosion rate was determined and the corrosion products were analyzed through Raman and Fourier-transform infrared. The results show that, in all cases, the corrosion rate is greater in the tower than on the ground. However, even though the Los Vilos station is located farther from the sea (3,500 vs. ≈500 m), the corrosion rate of steel in the tower is the highest. This is caused by the generation of HCl from the transformation of lepidocrocite into goethite, in the presence of low chloride content, which acidifies the steel/corrosion product interface. In the case of galvanized steel, the corrosion rate is a function of the chloride content in the atmosphere, obtaining an excellent correlation between both parameters.     

Enhancing nugget size and weldable current range of ultra-high-strength steel using multi-pulse resistance spot welding

ABSTRACT

This paper presents an innovative approach that uses a pulse-profile to improve the welding quality of CP1180 steel in resistance spot welding process. Three pulses with two cooling times were used in the developed multi-pulse welding (MPW) schedule. The experimental results show that the first pulse increases the contact area between the sheets to improve the current flow pattern. The second pulse was designed to extend the sheet-to-sheet contact area and corona bond for preventing rapid nugget growth. Using these designs, the nugget size was maximised through the third pulse. The maximum nugget size using the designed MPW schedule was 18.5% greater than that of the single-pulse welding schedule and the weldable current range was extended by 130%.     

退火温度对冷轧DP980钢力学性能的影响

利用连续退火模拟机对DP980试验钢进行了连续退火试验,并通过扫描电镜、电子背散射衍射、透射电镜等研究了不同退火温度下(775、800、825和850 ℃),试验钢显微组织的演变规律和力学性能的变化趋势。结果表明:试验钢的屈服强度随着退火温度的升高而不断增大(从705 MPa增大到850 MPa),抗拉强度和断后伸长率则随着退火温度的升高而不断减小(抗拉强度从1150 MPa减小到1030 MPa;伸长率从8.9%减小到5.3%),这与试验钢的显微组织构成和形态分布密切相关。此外,不同退火温度下,试验钢的加工硬化率曲线均呈现单调下降的趋势。     

GCr15轴承钢成品套圈热处理后点线状缺陷原因分析

在热处理后的GCr15成品轴承套圈表面发现疑似裂纹的点线状缺陷。通过无损检测、光学显微镜、扫描电镜、能谱分析等手段对缺陷进行分析,发现缺陷处存在较大尺寸的氧化铝和硅酸盐复合夹杂物。通过采取“高拉碳”、“白渣操作”、“软吹”“保护浇铸”等措施后,钢水纯净度得到进一步提高,避免了点线状缺陷的再次发生。     

料仓皮带机电子秤在烧结生产工艺中的应用--一种模块式计量托辊电子皮带秤的应用实践

烧结生产,是钢铁工业的重要环节。烧结矿生产的各种矿料、燃料、辅料配比和烧结矿成品需要称重计量。烧结料配料与烧结矿成品基本是采用皮带机输送,烧结矿生产物料适宜采用电子皮带秤计量。为简化电子皮带秤的结构,降低安装和维护工作量,可将皮带机的上托辊,采用模块式计量托辊代替,可组合组装成多段计量的电子皮带秤。模块式计量托辊,可安装到原皮带机或原皮带电子秤,替代原托辊或原计量托辊。简化电子皮带秤的结构和安装,减少安装与维护工程量。嵌入式计量托辊模块,为发明专利产品。     

Investigation of the hydrogen induced cracking behaviour of API 5L X65 pipeline steel

The effect of microstructural features on the hydrogen induced cracking (HIC) susceptibility of two API 5L X65 pipeline steels were investigated by cathodic charging, hydrogen permeation and hydrogen microprint experiments. Microstructural evaluation after hydrogen charging revealed cracks at the mid-thickness (segregation zone) of both plates. However, more severe cracks were observed in the plate with higher dislocation density and residual stresses. The plate with lower plastic strain and more {111}-oriented grains had less severe cracks. Inclusions found along the crack path, comprising of Si-enriched oxides and carbides contributed to the initiation and propagation of cracks. The variation of the trapping behaviour and hydrogen diffusion through the plates were examined. The results confirmed that a higher ratio of reversible to irreversible traps contributes to increasing HIC severity in steels. Additionally, hydrogen transport through the steels was most prominent along the grain boundaries, indicating the importance of grain boundary character to HIC.     

淬火温度对G105钢组织和性能的影响

利用硬度计、拉伸试验机、冲击试验机和光学显微镜等手段,研究了G105钢分别在890、910和930 ℃保温150 min淬火,随后进行630 ℃保温180 min回火处理后组织和性能变化。结果表明:随着淬火温度的升高,G105钢淬火硬度越来越高;经回火处理后,淬火温度为890 ℃和910 ℃时,调质硬度无太大差异,分别为33.2 HRC和32.7 HRC,淬火温度为930 ℃的调质硬度相对提高约1.5 HRC。试验钢强度随着淬火温度的升高也呈现升高趋势,但冲击韧性呈先升高后下降的趋势,这主要是由于调质后存在粒状碳化物的析出现象,导致其冲击韧性显著下降,故认为当淬火温度选取910 ℃时,获得的G105钢综合力学性能较佳。     

55SiCr弹簧钢中的残留奥氏体与碳化物

通过扫描电镜(SEM)、电子背散射衍射(EBSD)、透射电镜(TEM)、X射线衍射仪(XRD)、热膨胀仪、洛氏硬度计等手段研究了弹簧钢55SiCr的组织和相变点以及残留奥氏体和碳化物在热处理过程中的组织演变。结果表明:55SiCr弹簧钢淬火后残留奥氏体以块状分布在基体上;随回火温度的升高,残留奥氏体减少并呈粒状和薄膜状分布;C在残留奥氏体中富集,使其稳定性增强;Si抑制了碳化物的析出,提高了残留奥氏体的稳定性。低温回火时,Si延缓了渗碳体析出;高温回火时,C原子扩散速率提高,促进渗碳体析出,引起体积的收缩。慢速加热回火时,C有足够的时间扩散,从而促进渗碳体的形成,使渗碳体的形成温度提前;快速加热回火时,C来不及扩散,抑制了渗碳体的析出。回火加热速率一样时,试验钢的硬度随回火温度的提高而下降。当回火温度为400 ℃时,硬度值最大为51 HRC;当回火温度为650 ℃时,硬度值最小为37 HRC。当加热速率为0.1 ℃/s时,硬度值最小为33 HRC;当加热速率为200 ℃/s时,硬度值最大为40 HRC。